THORBy CI
Industries · Food & ingredients

Industrial milling for food & ingredients.

Hygienic stainless construction, fast clean-down between batches, full traceability — the THOR line for food plants is built around your wash-down SOP and your QA team's documentation.

[ Photo — THOR mills for Food & ingredients ]
Industry profile — Food & ingredients

Mills built to come apart in 15 minutes.

Food size reduction lives or dies on two things: cleanability between SKU changeovers, and consistency of particle size across a 24/7 line. THOR mills for food are designed around both — quick-release rotor access, full stainless flow paths, and locked-down d50 control.

Installed base
140+ mills
Changeover
15min
PSD range
20 – 5000µm
Throughput
0.1 – 25t/h
01 / Process flow

Where the mill sits in your line.

A typical food powder line. THOR can supply just the mill, or integrate the full grinding island — feed handling, classification, dust extraction and packaging interface.

Process flow · food powder line

Raw material → Packed product

  1. Step 01
    Receiving

    Big-bag or silo intake. Magnetic + sieve protection.

  2. Step 02
    Pre-feed

    Rotary valve sets the feed rate into the mill.

  3. Step 03
    THOR mill

    Impact, attrition or jet — sized to your PSD target.

    Our scope
  4. Step 04
    Classify

    Air classifier separates fines from oversize for re-circulation.

  5. Step 05
    Pack

    Bagging, FIBC or bulk-out to upstream silo.

Most customers come to us with steps 03 and 04 in scope — THOR designs both as a single integrated grinding island, sharing the same control HMI as the rest of your factory.

01 / Overview

Food-grade by default.

Every THOR mill specified for food duty ships in SS304 or SS316L with crevice-free welds, polished contact surfaces and tool-free disassembly for clean-down. EHEDG / 3-A surface roughness on request. We supply the swab-sample procedure and the cleaning validation report alongside the machine.

02 / Materials we mill

Materials we run every week.

Spices (chilli, pepper, cumin), sugar (white, raw, brown), cocoa, lactose, plant proteins (pea, soy, fava), cereals, salt, citric acid, baking ingredients. We have pilot data on most of these — request the report when you scope your project.

SpicesSugarLactoseCocoaPlant proteinsSaltCitric acidCereals
03 / Allergen / cross-contamination

Allergens, swab tests, dedicated lines.

When the same mill processes multiple recipes, cross-contamination control is the project. Tool-free changeover, dedicated screens / hammers, and a documented swab procedure all ship as part of the THOR delivery for shared lines. For dedicated allergen lines we recommend a single-product machine — talk to us about lifetime cost trade-offs.

04 / Recommended platforms

Which mill for food.

Pin Mill for crystalline brittle feeds (sugar, lactose). Hammer Mill for fibrous and high-throughput duty (spices, cereals). Air Classifier downstream when you need a tight upper-cut and a coarse re-grind stream.

04 / Use cases

Four lines we've commissioned this year.

Each is backed by a documented pilot run with particle size distribution, energy and microbial data.

  • [ Photo — Spice grinding line ]
    Spice

    Black pepper grinding

    Flavor-locked grinding with cryogenic feed assist — oils stay in the product, dust stays out of the room.

    Target d50
    180 µm
    Throughput
    1.2 t/h
    Mill
    Pin Mill
    See Pin Mill
  • [ Photo — Icing sugar line ]
    Sugar

    Icing & confectioner's sugar

    White sugar reduced to icing-grade with integrated anti-caking dosing and full ATEX-22 zoning.

    Target d50
    45 µm
    Throughput
    3.5 t/h
    Mill
    Hammer Mill
    See Hammer Mill
  • [ Photo — Plant protein line ]
    Protein

    Pea protein fractionation

    Air-classifying mill that splits starch from protein at d50 = 25 µm. Two product streams off one feed.

    Target d50
    25 µm
    Throughput
    0.8 t/h
    Mill
    Jet + Classifier
    See Air Classifying
  • [ Photo — Cocoa line ]
    Cocoa

    Cocoa nib → fine powder

    Low-fat-loss impact milling. Inlet temperature managed below 35 °C to protect flavor compounds.

    Target d50
    75 µm
    Throughput
    0.6 t/h
    Mill
    Pin Mill
    See Pin Mill
05 / Hygiene & compliance

Built to come apart. Built to pass audit.

Every food-duty THOR mill ships with a documentation pack covering materials of construction, surface finish, weld inspection and CIP cycle validation.

  • Hygienic design

    Built to EHEDG and 3-A Sanitary design principles.

    • SS316L wetted parts
    • Ra ≤ 0.8 µm surface finish
    • Crevice-free welds
    • Self-draining geometry
  • CIP / SIP ready

    Spray balls, drain points and temperature sensors integrated.

    • Two-zone spray coverage
    • Recipe-based wash cycles
    • Riboflavin test pack included
    • Steam-in-place option
  • Tool-free access

    Quick-release clamps. Rotor inspection in 15 minutes.

    • Tri-clover style connections
    • Hinged inspection door
    • No threaded fasteners in product zone
    • Color-coded gaskets
  • Documentation pack

    Audit-ready paperwork shipped with every machine.

    • Material certificates (3.1)
    • Weld inspection reports
    • FAT & SAT protocols
    • Declaration of conformity
  • Allergen flush protocol

    Validated changeover procedure between allergen and non-allergen runs.

    • Defined flush volume
    • Swab-test sampling points
    • HMI-guided checklist
    • Audit log export
  • ATEX & explosion safety

    Dust-handling for sugar, flour and starch lines.

    • Zone 20 / 21 / 22 ratings
    • Explosion venting
    • Spark detection
    • N₂ inerting option
  • Validation pack

    IQ / OQ / PQ ready, with vendor support during commissioning.

    • IQ / OQ / PQ scripts
    • Calibration records
    • Operator training package
    • Spare-parts master list
06 / Reference targets

Typical particle size targets.

A reference d50 by product type. Your spec sets the final mill choice — these are starting points.

d50 by product · log scale 10 µm → 5 mm

  • Black pepper
    150 – 250 µm
  • Icing sugar
    30 – 80 µm
  • Cocoa powder
    50 – 120 µm
  • Pea protein
    20 – 50 µm
  • Rice flour
    75 – 180 µm
  • Coffee (espresso)
    200 – 350 µm
  • Salt (table)
    300 – 500 µm
  • Whole grain (coarse)
    1 – 3 mm
We ran a 28-day side-by-side against our incumbent on the icing-sugar line. The THOR unit hit d50 within ±4 µm across 84 shifts and the wash-down dropped from 45 to 18 minutes. That was the buy.
Process Engineering Leadconfectionery customer, EU

Recommended mills for this sector.

The platforms we most often deploy here. Each has documented pilot data on the materials above.